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| Wave
Soder、Reflow Oven PLC |
Install
PLC (Customer Case) |
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Wave
solder system software interface |
Reflow
Oven system software interface |
|
| Programmable
Logic Controller of Wave Solder and Reflow Oven
have 79 output point and input point. The merit
is mainly: a highly credible、 strongly anti-interference
ability、the function stabilizes and easy to defend
and upgrade. |
| |
| |
| Application: |
1.Wave
Solder Machine Control. |
| 2 .Reflow
Oven Machine Control. |
| |
| PLC characteristics
of the hardware : |
1.24V power supply
input , repeated power supply isolation and highly
credible. |
| 2. 33
input point, design of photoelectric isolation.
|
| 3.44 output point, design
of photoelectric isolation, audion output, electric
current 00-400mA, and maximal voltage is 40V. |
| 4.There are three high
speed IO:F01,F02,F11, design of photoelectric isolation.
|
| 5. 32 bit MCU,66M main
frequency, the arithmetic speed is quick. |
| 6.Ambient temperature:-20℃~70℃.
|
| 7.Hold out“Step Motor
and Servo Motor”control. |
| 8.Be provided with direct-current
wave filter function , strongly anti-interference
ability, applying to adverse circumstances. |
| 9.2 pcs RS232 communication
port,4 pcs RS485 communication port, design of photoelectric
isolation,ESD protect. |
| 10.Hardware self check
up circuit function, when module malfunction, all
of the output point will be automation disconnect.
|
| 11.Have hardware self
check signal, and can switch in distributed control
system(DCS). |
| |
| MSG control system
function: |
1.Multi-language
selection. |
| 2.Metric and imperial
unit selection. |
| 3.Process file save control
parameter. |
| 4.User management login
control system. |
| 5.Real-time monitoring
of temperature changes, dynamic simulate PCB running
and count PCB numbers function. |
| 6.Fuzzy PID control ,Self
tune function, the PLC has over temperature and
lower temperature alarm function. |
| 7.Powerful alarm record
system database, include search alarm record function,
delete alarm record and save as Excel document to
print. |
| 8.Timer machine ON/OFF
function. |
| 9.Sample profile function
and profile print analyzer tool |
| The profile can save as
Excel to print. |
| 10. Two control type for control conveyor
and fan: |
| a. Control by transducer
b.control by knob switch |
| |
| characteristic
of the wave solder control system |
characteristic
of the reflow oven control system . |
| 1. Timer chip in PLC to control time ON solder
pot. |
1. Auto control up oil system. |
| 2. Two control type for wave frequency: |
2. PID control temperature ,and self tuning temperature
control. |
| a.PC communication control b. Manual panel control
|
3.Auto/Manual adjust conveyor width. |
| 3.Two control type for open wave :
|
4. The profile print analyzer tool can help the
user to analyze temperature of all temperature zones,and
can analyze the PWI value to improve the solder
quality. |
| a. Wave ON at all time b.Auto Wave ON ahead while
PCB board in.(Economy Type) |
 |
| The user should set wave opend range When choose
the “b” item, This has greatly reduced the loss
of the material. |
| 4. Three type control for fluxer:
|
| a.Step motor b.Servo motor c. Cylinder |
| And can control spraying width according
to the size of PCB accurately |
| 5.Auto/Manual adjust conveyor width.
|
| |
profile print analyzer interface |